Win this builder’s tool belt complete with tools

Build your own deck

Build your own deck

Building a great deck for typical Kiwi indoor-outdoor living is on every home-owner's list at some point. The deck we are building here is a fairly normal slatted timber deck less than one metre high. This article is an overview of general steps in building a deck and is intended as a broad illust...

Arduino, PICAXE microprocessors compared

Arduino, PICAXE microprocessors compared

In creating a fully automated target, with spring-back target buttons controlled by microprocessors, I was able to compare the workings of Arduino and PICAXE. Arduino and PICAXE  are two very different devices—like comparing a revolver and a shotgun. There are smaller Arduinos and bigger PICAXE...

My shed the barn

My shed the barn

When designing a house, first build your giant shed where you can make joinery for the house-to-be. That was the thought of Julian Pirie. But he was to take a special route—he decided to model his barn-like “shed” on old-style English oak barns, typically housing Aston Martins in magazines p...

Make a handy, small robot

Make a handy, small robot

Without knowing electronics, it’s easy to tackle this small robot which demonstrates how a machine can be programmed to back off obstacles it hits. Mark Beckett helped to construct his daughter Hayley’s easy-to-make “HaloBOT” which is controlled by PICAXE. You can follow the building proce...

My Dad’s man-cave

My Dad’s man-cave

Restoring old motorbikes and cars is Dad’s passion. The garage is home to four of Dad’s prize beauties all lovingly semi-restored in various stages of TTI (Time Till Ignition). The projects in question are two cars: 1956 Wolseley 6/90 Series 1 and 1935 Hudson de Lux 8 (side-valve, straight-eig...

Steam-bending

Steam-bending

This project to make a stool was developed as a way of introducing students to a number of basic wood-bending and shaping techniques, whilst also giving experience in several useful applications of the router. The stool consists of two legs in the form of continuous steam-bent hoops or arches, whi...

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Make a model sheetmetal roller PDF Print E-mail
Written by GARY FARQUHAR   

Make a model sheetmetal rollerThe frames of the sheetmetal roller are made of 12 mm mild steel plate which I had lying around in the “will-come-in-useful-some-day” pile. The rollers are made from EN8 steel bar at 50 mm round, as this is a harder material and should not get as easily marked by your work.  Mild steel would also work okay if the machine is going to be used only occasionally in the shed. For the frame spacers I used 16 mm round bar. You will also need a length of 12 mm threaded rod and some 16 mm square steel for the top retaining brackets.
I machined grooves in the rollers on the lathe  to allow me to roll or swage round bar (6 mm in my case). I also partially reduced the length on one end of all three rollers to create a small space if I wish to roll a thin metal piece that has a folded lip.
I chose the second version with the adjustable top roller over two bottom driving rollers because  the second option doesn’t needs a set of interlocking gears. With the second option, you can drive the rollers by a chain-and-sprocket arrangement and it doesn’t require any adjustment.

Read more in the April/May 2010 issue of The Shed

 

 
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