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forge

Make your own backyard forge

This is one of the very basic forges for heating metal bars. There are many other types of forge out there and Youtube can show you how to build and use them. My forge was made of scrap steel from my workshop and the local recycling centre.
The forge essentially consists of a fireplace or “bowl” in firebricks which are held firmly together in a brace or strap. They sit on top of a steel plate. Another steel plate sits on top of the bricks, with a large square in it to allow access to the firebowl.
A small, round, high-grade steel grate with several holes in it sits at the bottom of the brick bowl. Below this fireplace, a vertical pipe-fitting is welded into the supporting steel plate. The bottom of the pipe is an ash trap, and the ash can be dropped out by opening a small trapdoor.

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Fire dance

A yellow sign indicates an historic site ahead and soon an old corrugated shed with “Blacksmith 1889” emblazoned on its side comes into view. Not so unusual, but a driver might do a double-take when he spots the glow of the ancient forge and hears the ring of metal on metal as he passes. While the smithy in Teddington, on the road from Lyttelton to Port Levy on Banks Peninsula, is a relic from a bygone age, the man at work is a real live 21st-century blacksmith.

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Best of The Shed2 on sale now across Australia

Whatever your workshop passion, from woodworking to welding, from electronics to outdoor projects, there are some great ideas here. If you are a newbie, give them a go — you have to start somewhere in your journey to be a creative sheddie. We have 16 more great projects in this second edition of Best of The Shed. All have clear instructions that demonstrate the build process and include diagrams and parts lists.
Sheddies on both sides of the Tasman have been inspired by the projects and informative features we run in the magazine, and this is a selection of some of our most popular articles from the first 15 years of The Shed.

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Best of The Shed2 on sale now

Whatever your workshop passion, from woodworking to welding, from electronics to outdoor projects, there are some great ideas here. If you are a newbie, give them a go — you have to start somewhere in your journey to be a creative sheddie. We have 16 more great projects in this second edition of Best of The Shed. All have clear instructions that demonstrate the build process and include diagrams and parts lists.
Sheddies on both sides of the Tasman have been inspired by the projects and informative features we run in the magazine, and this is a selection of some of our most popular articles from the first 15 years of The Shed.

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Build your own LPG-powered forge video

This brick forge is constructed from lightweight insulating firebrick. Known as a K26 brick it is available from Certec in Auckland.
These insulating fire bricks are rated to 1426°C and measure 230x115x75mm. They are commonly used to line foundry furnaces, forges, and kilns. These soft bricks can easily be cut to size with an ordinary wood saw, drilled to create burner openings, or routed to create channels.
Watch this video to see how we built this gas forge and an oil-powered version as well.
As featured in The Shed Issue 85

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The Shed July/August 2019, Issue no 85, on sale now

Always wanted your own knife-makers forge? Well in the July/August Issue 85 of The Shed we show you how to make two differing styles, one using LPG power and one using used engine oil to create the heat. What a great way to dispose of old oil and both give great results without incurring huge build costs.

Then we…

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Forging ahead

When I came to select an old gas bottle for this project, the most likely candidate proved to be full of gas. Far too much gas to vent so having committed to making the forge I opted for the second-best option and bought a new bottle. At only $45 it wasn’t a huge outlay although I know that many of you will be shaking your heads at my frivolous wastefulness.
Buying a new bottle has one very handy up side: there is no volatile gas in the bottle. If there was then certain precautions are absolutely essential.

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