In the March/April 2019 Issue 83 of The Shed we get stuck into that huge home job that, when you do yourself, can save you thousands of dollars - house painting. We talk to to the paint and filling product manufacturers to get all the latest technical info and arm you with advice on how best to undertake this very important part of home maintenance. With the current paints, technology and fillers you will learn techniques and methods that may amaze you.
Although daunting at ﬁrst, it is fairly logical if tackled a small step at a time. The use of a lathe is desirable but with a little lateral thinking it would be possible to make it without one. First the cylinder is made from a short length of 12 mm round brass rod. Mount this in the three-jaw chuck of your lathe and face off one end. When turning brass it is necessary to grind the tool with a negative rake (see diagram). Brass is extremely brittle and the point of a tool bit with a positive rake would bite and snap off, being thinner and weaker.
Originally devised as a plaything for young boys, they quickly became the sort of toy that a lad was only allowed to play with on special occasions. They returned for a brief period of popularity during the 1960s and 1970s but even then were more adornments for a bookcase rather than well-used toys. This was probably due to the exorbitant cost of the product rather than any regard for safety.
One of our favourite jobs here at The Shed magazine is giving stuff away to our loyal subscribers. So here is the lucky winner of our subscription prize in Issue 81, a stunning Charmate Offset Smoker Pack worth $1300, is Dennis Hastie of Taranaki. Congratulations Dennis, time for you to go low & slow cooking. If you want to get in on our subscriber prize draws head to https://magstore.nz/…/the-shed-magazine-subscription-options to sign up.
I have used a lot of beech for furniture over the years but sadly the quality of what I can now obtain has deteriorated. I now need to spend considerable time selecting the timber at the supplier’s yard. The staff are always accommodating and let me pick through the racks as I gradually load my trailer. The cost of the beech plus the pine for the bottom slats was around $450.
Some time back I built the excellent pizza oven featured in this ﬁne magazine and it provided weeks of building pleasure. We have had many evenings of entertainment where we cook everything in it we can think of (in the learning stages, I use the term “cooking” very loosely). It was almost a shame to ﬁnish it and I I have pined ever since for something like it. There are just so many pizza ovens you can ﬁt in a backyard. As keen try-hard ﬁsherman and someone who lives for spicy food, I wanted to get into smoking ﬁsh and salamis as well as cheese, sausages and hams, with taste and preserving the product being the main goals.
An outside ﬁre can be larger than the usual indoor version, though that consumes more wood. But it should have visual appeal and a certain “wow!” factor. I opted to make the opening 700 mm x 700 mm, so I can put on a reasonably chunky piece of ti tree without constant refuelling but also leave a few trees standing on the property. I made the hearth about 600 mm above ground level, as most people will be standing in front of it.
I regretted losing the Dyco as it was quite clear the newly acquired, imported machine I had purchased was nowhere near the quality. I bought the Tanner because I had an idea to build a small vertical slotting machine to cut small keyways and splines inside gears for my old motorcycles. I had made up a rather ugly prototype for a slotter as a proof-of-concept test which seemed to work OK. But a very good friend of mine had recently built such a unit using an old unwanted drill press so this was the main motivation for this purchase.
This raises the possibility of casting wheels in aluminium. Casting aluminium is not as complicated as it may seem; common sense is the main ingredient. In the case of a tractor or traction engine which has two small and two much larger wheels, the contrast between the sizes is important. Further, the large wheels need to be wide but have thin tapered spokes.
As a passion, my bookmaking is certainly the creative challenge for which I feel I’ve been preparing myself for many years. I still see myself as serving an apprenticeship at my Book Art Studios as there are so many areas of this fascinating art yet to be explored but I will continue to have many more hours following my bliss whilst I’m doing it.
In The Shed 82, the Jan/Feb 2019 issue, its time to join the low & slow cooking revolution - to do that we need to build our own offset smoker barbeque. In our cover story this issue we showcase three sheddies from around the country as they have their own way of making a smoker just the way they like it. Two out of steel and one out of a wine barrel, yes, a wine barrel. We have all you need to know about low & slow cooking with rubs, woods, cuts - the lot. Get building, get smoking and get stuck in.
This design-and-make plan will enable you to make a small pan sheet metal folder that folds mild sheet metal from 18 to 26 gauge. With it, you’ll be able to fold “U” or “Z” sections or a lip on a sheet of metal. The way we’ve constructed the metal folder will also allow you to bend metal to more than 90 degrees—try that with two pieces of angle iron mounted in the vice.
The new issue of The Shed is nearly here. Digital and print subscribers will start receiving their copies this coming Friday and it will be in the shops all over NZ next Monday, December 3. To subscribe or to order a copy head to magstore.nz
To build it, I concentrated on the advice of most waka ama advocates: that the canoe should be made of locally available materials, quick to assemble on the launching area and very cheap to make. This waka cost me less than $200 by using recycled material and left-over house paint for the finish. I did not work from plans but used a cardboard model that I made as a guide. The waka takes less than two minutes to assemble after we take it off its trolley.
Surprisingly, the modern Red Band gumboot is virtually identical to the original model, apart from the addition of a sponge innersole. Skellerup made the boots in its Woolston factory in Christchurch until the late 80s. It continues to make all the components and the boots are still handmade the same way in Skellerup’s factory in Jiangsu, China.
I regularly need to cut a multiple number of short pieces on my saw bench for small box components, kids’ building blocks, small pieces for furniture etc. In the past I have clamped in place various contraptions to ensure each piece is the same length. It is difﬁcult to hold small pieces to cut them accurately but this jig solves the problem. It attaches to the saw bench in seconds and probably takes longer to get out of the cupboard than to fit.
What could be better than spending time in a shed? How about a bigger shed, the right tool for the job on hand, and ready access to timely tips and tricks that might save a wince-inducing blunder? If that sounds like a good deal, you could hardly do better than to take yourself off to your local Men’s Shed and get that project under way there.
In Issue 81 of The Shed, Des Thomson showed us how to solve the problem of sweeping up metal waste and nails from your workshop or shed. In this video, Des discusses the build, then displays the sweeper and its uses.
That original version of this project used 3 mm light-emitting diodes (LEDs) and no printed circuit board. Because of its size, it was tricky to wire and not so easy for a novice to construct. But the version of the project being followed here has been updated and adapted for easy construction.
When I came to select an old gas bottle for this project, the most likely candidate proved to be full of gas. Far too much gas to vent so having committed to making the forge I opted for the second-best option and bought a new bottle. At only $45 it wasn’t a huge outlay although I know that many of you will be shaking your heads at my frivolous wastefulness. Buying a new bottle has one very handy up side: there is no volatile gas in the bottle. If there was then certain precautions are absolutely essential.
I have almost always used recycled rimu for my chairs as it is easy to obtain and relatively cheap to buy. It seems to last for ever and once the ﬁnish has weathered a little it has that rustic look. Buying recycled rimu from second-hand building supply dealers has the advantage that you can get it when you want it, you can pick and choose the actual sticks you buy and it comes de-nailed.
The odds of winning a subscription prize with The Shed are better than Lotto. These three lucky subscribers each won a Karcher package of a water blaster and a wet vacuum worth $998 from The Shed Issue 80!
The frame is braced by angle-iron cross members and has a sturdy, ply wooden deck. It’s best to use not less than 5-ply 12 mm minimum — in this case we have used 7-ply 17 mm. With minor variations, I have built a standard 1200 mm x 1800 mm (6ft by 4ft ) domestic trailer with a solid frame of rectangular hollow section (RHS) mild steel.
Cambridge sheddie Kim Dawick decided to build a drift trike for a mate’s birthday. It was relatively simple and so much fun to ride he decided to build eight more to bring the old gang from school back together. Click through to see the Kim take Mike’s trike for a spin, and another one, and another one….
In the good old days, kids who had an aptitude for trades or technical subjects would discover this at school in woodwork, metalwork, tech drawing, and the like. They would then move into apprenticeships. Today, many trades today are crying out for new entrants. Many youngsters have had a non-stop diet of academic study so they may have no idea they could have great hand skills and a promising career in a trade. It’s up to us to spot that talent and steer them in the right direction.
In The Shed 81, Nov/Dec 2018 issue, we head to Blenheim to meet school teacher and dedicated sheddie Dave Pauling. Dave makes extraordinary guitars in his shed from recycled native timber and shares his skills with us so readers can have a go too. He nicknames some of his electric guitars ‘Les Paulings’ - nice touch.
The 2018 Auckland Blade Show in Parnell this weekend was a huge success. Over 25 knife makers from all over NZ took stands as well as a shop from Gameco Artisan Supplies. A steady stream of visitors enjoyed an awesome display of great Kiwi knife making with no exhibitor quite like another. Organiser Brent Sandow promised us all we won’t have to wait as long for the next event which will require a larger venue to accomodate all the knife makers that couldn’t attend this 2018 Auckland show. If you are a fan of knives and knife making, do not miss the next show.
A crucial step in building this trailer is to get the axle stub straight, otherwise your tyres will chop up as they run. I use a jig of angle iron to get this straight. But I can show how to do it for home workshop, simply by holding the axle stub ﬁrmly against the bottom and one side of the box section axle to ensure it is square. There must be good welds on the axle stub.
More good news for Australian Shed readers - we have just lowered our magazine subscription rates for you. Now that we are shipping copies of The Shed for newsagents to sell nationwide, we can also include subscription copies and avoid those huge postal costs. An Australian subscription was NZ$130, now only NZ$94! Dive in, head to magstore.nz to sign up.
Aluminium alloys are used in so many different applications in our modern world, from motorbike frames and boats, big and small, to super yachts. The list is endless. So when it comes to building, manufacturing repairs, welding is often the best solution. Most aluminium alloys are weldable, but it is important to understand the special aspects and quirks of working and welding aluminium and working out the best welding technique is important.